CMC Genensys Packaging Automation by PBSA

CMC Genesys -
Packaging Automation

The Next Generation 3D Box-On-Demand Machine

The CMC Genesys is a groundbreaking packaging solution designed for the modern e-commerce and fulfilment industry. As global shipping volumes continue to grow — projected to reach up to 8,300 parcels shipped every second by 2026 — businesses face mounting pressure to reduce environmental impact, improve efficiency, and enhance the customer experience.

The CMC Genesys answers this challenge as the first fully automated 3D box-on-demand machine capable of producing perfect-sized, sustainable boxes for both single and multi-line orders — without human loading or pre-consolidation.

By integrating directly with warehouse storage and picking areas via the proprietary CMC Vary-Tote technology, orders of varying sizes and shapes can be processed in the same workflow. The result? Less cardboard, no void fill, no strapping, and a dramatic reduction in labour, shipping costs, and CO emissions.

Key Features

  • Fully Automated 3D Packaging
    Creates right-sized boxes for each order without the need for pre-consolidation, strapping, or manual loading.
  • CMC Vary-Tote Technology
    Adjustable inner guides ensure every order is sized precisely, streamlining both single and multi-line order fulfilment.
  • Superior Box Strength
    Innovative box design folds trimmings into the box edges, creating stronger, more protective packaging without extra materials.
  • Sustainable by Design
    Uses less cardboard than traditional cartons, eliminates void fill, and enables mono-material recycling for easier disposal.
  • Enhanced Customer Experience
    Features an “easy open” and “resealable strip” design for hassle-free returns, plus the option for full-colour CMC Packvertizing branding inside or outside the box.
  • Luxury Packaging Option
    Produces ‘Classy’ oyster-style boxes for premium goods, offering an elevated unboxing experience.
  • Operational Efficiency
    Reduces labour needs, shipping volumes, and material consumption while maintaining high output speeds.

Technical Specifications

  • Fanfold width: 600 mm – 1,000 mm
  • Box dimensions:
    Height: 60 mm – 290 mm
    Length: 210 mm – 380 mm
    Width: 270 mm – 560 mm
  • Maximum mechanical speed: up to 850 boxes/hour

Watch the CMC Genesys in Action

Key Benefits at a Glance

Zero Void Fill

Sustainable packaging with no need for filler material

Right-Sized Boxes

Optimises space, reduces shipping volume

Exceptional Strength

Innovative folded-edge box design

Single Workflow

Handles both single and multi-line orders without pre-consolidation

Custom Branding

Inside or outside box printing with CMC Packvertizing

Lower CO Emissions

Smaller boxes improve truck density and reduce emissions

Premium Options

‘Classy’ oyster-style luxury boxes available

High-Speed Output

Up to 850 boxes per hour

Streamline your fulfilment with the most advanced box-on-demand technology.

Contact a PBSA specialist today to learn how the CMC Genesys can optimise your packaging workflow.