Relay 7000 & Relay 8000 Folder Inserter by PBSA

Relay® 7000/8000 -
Folder Inserter

Relay 7000/8000 Folder Inserter

Relay 7000/8000 Folder Inserter

High-volume mail demands high-volume accuracy.

The Relay 7000 and 8000 inserting systems are designed for organisations that rely on precision, productivity and compliance in every mailing cycle. Whether you’re sending monthly statements, invoices, or customer communications, these high-capacity systems offer the same advanced document integrity technology used by the world’s largest mailers—now available for your business.

Built for Complex, High-Volume Mail

With speeds of up to 5,400 envelopes per hour, both models combine flexibility and security with fast and uninterrupted output. The Relay 7000 processes up to 120,000 items monthly, while the Relay 8000 is capable of up to 200,000 items, making them ideal for high-volume, data-sensitive operations.

Key features include file-based processing, barcode scanning (OMR, 1D, and 2D), flexible media handling, and up to eight feeders per system—including four high-capacity sheet feeders. These capabilities ensure unmatched productivity while safeguarding customer data.

Key Features & Benefits

  • Perfect sealing and smooth handling
    Precision folding and inserting for all document types, including variable-page content.
  • Flexible mailpiece formats
    Insert into C5, DL, C4 or flat-sized envelopes—without stopping the job.
  • Integrated file-based processing
    Match documents with recipient data using real-time validation for total visibility.
  • Barcode integrity scanning
    Supports 2D, 1D and OMR to ensure page-level accuracy and compliance.
  • High-capacity input and output
    Optional envelope power stacker and ergonomic table support sustained throughput.
  • Simple, intuitive interface
    Colour touchscreen with up to 24 programmable jobs – no guesswork, even for infrequent users.
  • Enhanced document security
    The same mail privacy safeguards used by enterprise clients, now built into your workflow.

Relay™ Multi-Channel Communications Suite

Powered by the Relay Communications Hub

Easily convert your existing print streams into secure, barcode-enabled jobs ready
for in-house or off-site processing—or for delivery via digital channels.

  • In-House Mailing
    Barcodes applied for use with Relay inserters to ensure accurate page collation.
  • Off-Site Mailing
    Shift production off-site in case of business interruption or capacity overflow.
  • Digital Channels
    Secure digital dispatch and archiving of business-critical documents.
Relay Folding & Inserting by PBSA

Technical Specifications

Feature 
 Throughput

Relay 7000
Up to 5,400 envelopes/hour

Relay 8000
Up to 5,400 envelopes/hour

 Monthly Capacity

Up to 120,000

Up to 200,000

 Fold Options

C, Z, Half, Double, No Fold

C, Z, Half, Double, No Fold

 Integrity Options

OMR, 1D, 2D, File Based

OMR, 1D, 2D, File Based

Max Feeders

8 (4 high-capacity + 4 sheet/inserter)

8 (4 high-capacity + 4 sheet/inserter)

High-Capacity Sheet Feeders

2,000 sheets each

2,000 sheets each

 Envelope Capacity

500 envelopes

500 envelopes

Media Sizes

127–250 mm (W) × 135–356 mm (H)

127–250 mm (W) × 135–356 mm (H)

Watch the Relay 7000/8000 in Action

Technical Specifications

Relay 7000

Feature 
Throughput

Details
Up to 5,400 envelopes/hour

Monthly Capacity

Up to 120,000

Fold Options

C, Z, Half, Double, No Fold

Integrity Options

OMR, 1D, 2D, File Based

Max Feeders

8 (4 high-capacity + 4 sheet/inserter)

High-Capacity Sheet Feeders

2,000 sheets each

Envelope Capacity

500 envelopes

Media Sizes

127–250 mm (W) × 135–356 mm (H)

Relay 8000

Feature 
Throughput

Details
Up to 5,400 envelopes/hour

Monthly Capacity

Up to 200,000

 Fold Options

C, Z, Half, Double, No Fold

 Integrity Options

OMR, 1D, 2D, File Based

Envelope Capacity

500 envelopes

Media Sizes

127–250 mm (W) × 135–356 mm (H)

Ready to simplify complex mailing?

Speak to a mailing automation specialist to find the best solution for your mid-volume processing needs.