CMC CartonWrap DUO -
Packaging Automation
Right-sized boxes and envelopes on demand in one stream
Not every e-commerce product needs to be shipped in a traditional box. Thinner items can be sent more efficiently in envelopes — reducing corrugated usage, lowering shipping volumes, and cutting CO emissions from transportation. The CMC CartonWrap DUO is the world’s only packaging technology capable of producing perfectly sized boxes and envelopes within the same workflow.
This compact, high-speed solution automatically selects the ideal packaging format for each order – whether box or envelope – based on SKU dimensions and thickness, creating up to 900 perfectly sized packages per hour. The result is faster, more efficient order fulfilment that saves material, optimises space, and reduces shipping costs.
Key Benefits
- Dual packaging capability
– automatically produces right-sized boxes and envelopes in one system - Reduced material use
– up to 50% less corrugated and 70% less glue - Lower shipping costs
– envelopes qualify for reduced postal rates - Thickness range from 1 mm to 250 mm
– handles ultra-thin items without void fill - High-speed performance
– up to 900 packages/hour - Sustainability focus
– lower CO emissions and waste reduction - Optional Packvertizing integration
– print logos, messages, QR codes, and promotional campaigns directly onto packaging
Technical Specifications
Fanfold specs: 400 mm to 600 mm
Wave line max reel width: 600 mm
Boxes
- Min: W 250 × L 160 × H 28 mm
- Max: W 600 × L 380 × H 250 mm
Envelopes
- Min: W 250 × L 160 × H 8 mm
- Max: W 600 × L 380 × H 15 mm
Speed: Up to 900 boxes/hour
Smarter Packaging for a More Sustainable Future
The CMC CartonWrap DUO covers a thickness range from an ultra-thin 1 mm up to 250 mm, eliminating the need for manual fulfilment with traditional jiffy bags and removing the requirement for multiple machines for different package types.
By cutting corrugated usage by up to 50% compared to standard packaging equipment, and reducing glue consumption by up to 70%, it delivers a strong sustainability advantage. Thinner envelopes can also qualify for lower postal charges, providing an additional cost benefit for retailers and 3PL providers.
When paired with CMC Packvertizing, packages can be fully customised with vibrant full-colour branding and marketing messages, delivering an impactful unboxing experience and connecting online and offline customer journeys.