Mailstream Evolution

A versatile multi-format inserting platform capable of handling complex and custom applications.

Product Characteristics

The Mailstream™ Evolution inserting system is a powerful, versatile platform built to support mailers' current and future business needs. Designed for service providers and in-house mailers, the Mailstream Evolution is the workhorse of the operation, capable of processing a wide range of jobs, including complex transactional and custom applications at speeds of up to 14K cycles per hour. It is easy to maintain and configure, empowering operators of any skill level.

A customizable, multi-faceted, high-integrity systemBuilt on a customizable and scalable platform, the Mailstream Evolution allows you to achieve peak productivity in your current mail operations with the option to enhance the platform as you scale to meet tomorrow’s needs. The Mailstream Evolution can be configured for cut-sheet or continuous form applications, and integrated with the highest, quality full-color, envelope printing technology.Achieve predictable, consistent results each time, perform fast job changeovers, and exceed operational requirements on one of the most widely fielded inserting systems in the world.  

Highly flexible

More efficient

Consistent and predictable


Technical specifications

Max cycle speed
#7 3/4, #10, C6/5, DL - 14,000 CPH
6x9, Stretch/brokerage, C5, B5 - 12,000 CPH
Flats - 9,000 CPH

Feeder types

Friction, rotary

Number of feeders

Up to 24

Max Feeders

1 sheet, 1 insert

Documents Formats

Cut sheet/continuous form, single, multi-stream


Powerful versatility

With the versatility of the Mailstream Evolution inserting system, you can
do more and do it well. Your input can shift from cutsheets to continuous forms. Barcodes can vary in type and location. Final output can range from letter to flats.


Efficient productivity

The Mailstream Evolution gives you the ability to process at higher speeds. Even better, you can be confident that you’ll meet SLAs by processing letters up to 14K cycles per hour and flats up to 9K cycles per hour. It minimizes downtimes with fast changeover capabilities.


Precise, accurate processing

Accuracy isn’t something that you should want, it’s something that
you need... and with the Mailstream Evolution, it’s yours. Built on the BlueCrest world-class Direct ConnectTM inserter technology, the Mailstream Evolution provides optimum control with virtually any existing code technology.


Work smarter and increase uptime

Proven with thousands of installations around the world, the Mailstream Evolution system is engineered for consistent high performance operation, its motion control system controls, detects, corrects and adjusts the speed of variable thickness materials to achieve optimal throughput.