Epic Direct Mail

Handles the widest range of direct mail applications with flexibility and ease.

Product Characteristics

Built on the industry-leading Epic® platform, our multi-format solution boasts some of the highest net good mail pieces per hour. It can process a wide range of applications with unprecedented material tolerance, at speeds up to 24K cycles per hour. This easy-to-use solution does not require a dedicated setup technician. The system features a fully automated changeover feature, allowing you to switch between envelope formats in less than two minutes. The job recall feature makes it easy and predictable to move from one job to another.

Greater reliability

Maximum flexibility

Lower TCO


Product specifications

Tri fold

24k per hour

Half fold

21k per hour


16k per hour


Rotary feeder, friction feeder, batch feeder, booklet feeder

Max collation thickness


Paper weight

18lb bond to 28lb bond

Standard configuration

6 feeder stations (rotary and friction), bulk loader, read & print ready, direct connect operating system, print vacuum table, configured flats, letters & trifolds, flats conveyor & on-edge stacker


Process the widest range of direct mail applications with the Epic Direct Mail

Process the widest range of applications and insert at speeds up to 24K cycles per hour, the Epic Direct Mail switches between envelope formats in minutes and does not require an set-up technician, allowing you to run easily run it reliably on any shift!

Optional Features

Enhance your BlueCrest inserting system with additional features.

Plus speed

Increase productivity and reach speeds up to 24k.

Unlock the combination of speed & accuracy and reach speeds of up to 24,000 cycles per hour, allowing you to meet SLAs faster, without jeopardizing your net good per hour. The Plus Speed is easy to activate on installed systems and enables you to process jobs up to 14% faster, allowing you to increase throughput on low page count work.

Auto gapping folder

Eliminate the need to separate high page count work.

The auto gapping folder eliminates the need to separate low page count work from high page count, and auto adjusts for each collation, resulting in greater up time. The auto gapping folder also produces better finished fold quality of inserted materials. The gapping folder can be configured with new systems or retrofitted to your system at your location.

Booklet feeder

Support the widest variety of different insert types on one feeder.

Process a wider range of inserts from single panel to booklets up to 3.8" thick with our universal friction feeder, that offers 5x the material capacity than other feeders, creating greater workcell efficiency. The unique dual scanning capability allows you to scan barcodes located on either side of the paper.  *The booklet feeder can be retrofitted to most Epic inserting systems. 

Heavies divert bin

Improve the seal and envelope quality of thicker mail pieces.

Designed to maintain the integrity of the seal on thick and flat envelopes, our enhanced design lifts the deck out of the way, allowing the mail piece to drop directly into the bin, therefore reducing jams and system stoppages, and increasing production time.


Input line scanning

Eliminate hardware changes and increase code scanning capability.

Save time and change between jobs faster with our latest input scanning capability that scans multiple barcodes on the same form, without having to re-position or adjust the camera before each job.

Cross folder

Ideal for applications such as passports, surveys, medical forms and more, the Cross Folder can be added to any continuous form inserter, and pre-folds the roll prior to it reaching the inserter, where traditional folding and cutting takes place. This one-of-a kind design easily integrates with the inserter, and adds more flexibility to take on additional work where this functionality is needed. When pre-folding is not required, the Cross Folder can be used in pass-through mode. The universal left / right design makes it easy for input integration.