Relay® 5000/6000 -
Folder Inserter
Increase the speed and accuracy of your mail production.
Not your stress.
Designed to meet the needs of mid-volume mailers, the Relay 5000 and Relay 6000 inserters offer powerful, flexible and secure mailing solutions. Built on Pitney Bowes’ proven tabletop inserting platform, these systems deliver consistent, high-speed folding and inserting with precision and peace of mind.
From critical communications to complex variable-page jobs, both models combine industry-leading integrity features, high-capacity feeders, and file-based processing capabilities to help you meet compliance demands, avoid errors, and maximise productivity.
Relay 5000: Fast, Flexible Mid-Volume Performance
Perfect for organisations processing up to 62,500 envelopes per month, the Relay 5000 features a streamlined workflow with intuitive setup, three feeder stations, and built-in 1D barcode or OMR scanning for integrity. It’s an ideal upgrade from manual processes – without sacrificing precision.
Relay 6000: Advanced Output with Superior Capacity
The Relay 6000 extends performance with speeds up to 4,300 envelopes per hour and support for up to 120,000 items per month. It offers expanded capacity with four high-capacity feeders and advanced barcode scanning, including 2D and exit scanning, ensuring secure, compliant document handling even under demanding production loads.
Smart Features for Seamless Operation
- High-Capacity Envelope Feeding
Load envelopes on-the-fly to keep production moving without interruptions. - User-Friendly Control Panel
Set up and run jobs quickly using a colour touchscreen interface. Assign real job names for easy selection and guidance. - Fold Versatility
Supports C-fold, Z-fold, Half, and Double folds – with no-fold output for flats. - Barcode Scanning & File-Based Processing
Ensure every document reaches the right recipient with OMR, 1D and 2D barcode reading. Relay’s file-based processing offers full visibility, logging, and audit trails for secure document handling. - Reverse Accumulator
Maintains address visibility in envelope windows regardless of placement.
Relay™ Communications Hub Integration
Boost security, traceability, and efficiency with Relay’s document enrichment and data privacy tools:
- Upload your existing files
- Add barcodes automatically with Relay software – no redesign needed
- Print and load documents into the inserter
- Automatically sort, match, and assemble with confidence
- Track delivery integrity for compliance and peace of mind
Technical Specifications
Feature
Speed
Relay 5000
Up to 4,000 envelopes/hour
Relay 6000
Up to 4,300 envelopes/hour
Monthly Volume
Up to 62,500 items
Up to 120,000 items
Feeders
3 total (Sheet/Insert)
7 total (4 High-Capacity + 3 Sheet/Insert)
High-Capacity Sheet Feeders
Optional
Included (2 × 1000 sheets each)
Fold Types
C, Z, Half, Double, No Fold
C, Z, Half, Double, No Fold
Integrity Options
OMR, 1D barcode
OMR, 1D, 2D, Exit scanning
Envelope Types
DL, C5, C4
Letter or flat-sized envelopes
Barcode Compatibility
OMR, 1D
OMR, 1D, 2D
File-Based Processing
Optional
Optional
Watch the Relay 5000/6000 in Action
Technical Specifications
Relay 5000
Feature
Speed
Details
Up to 4,000 envelopes/hour
Monthly Volume
Up to 62,500 items
Feeders
3 total (Sheet/Insert)
High-Capacity Sheet Feeders
Optional
Fold Types
C, Z, Half, Double, No Fold
Integrity Options
OMR, 1D barcode
Envelope Types
DL, C5, C4
Barcode Compatibility
OMR, 1D
File-Based Processing
Optional
Relay 6000
Feature
Speed
Details
Up to 4,300 envelopes/hour
Monthly Volume
Up to 120,000 items
Feeders
7 total (4 High-Capacity + 3 Sheet/Insert)
High-Capacity Sheet Feeders
Included (2 × 1000 sheets each)
Fold Types
C, Z, Half, Double, No Fold
Integrity Options
OMR, 1D, 2D, Exit scanning
Envelope Types
Letter or flat-sized envelopes
Barcode Compatibility
OMR, 1D, 2D
File-Based Processing
Optional
Watch the Relay 5000/6000 in Action
Ready to simplify complex mailing?
Speak to a mailing automation specialist to find the best solution for your mid-volume processing needs.